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Come Into Meika: Watch Forging Process Fully Automated Production Line
Jul 12, 2017

Meika forged aluminum alloy wheel production process are using the most advanced forging spinning process, and the configuration, including Germany, Japan and other advanced equipment at home and abroad more than 100 Taiwan. After sawing, forging, strong cold spinning, to strengthen the T6 heat treatment, precision CNC machining, surface treatment and other processes.

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Extensive use of CAD / CAM / CAE simulation, simulation and other tools design, research and development, in order to obtain more accurate and rapid design parameters; production using online and offline quality control equipment and equipment, the wheel quality real-time online control.

And with the Shanghai Jiaotong University School of Materials Science and Engineering Precision Engineering National Engineering Research Center signed a long-term development of strategic cooperation, can make the effective control of the wheel quality better.

 

The most stringent raw material screening

 

"Details into 'micro' '

 

From the British spectrum analyzer, the German crystal microscope and tensile testing machine, the chemical composition of each raw material, crystal structure, mechanical properties of 360 degrees, followed by ultrasonic flaw detector full inspection, to ensure that the zero defect of raw materials.

 

Cutting process

 

"Weight strictly controlled at ± 0.1kg"

 

In the cutting process, we ensure that each aluminum rod must be 100% through the ultrasonic flaw detector to ensure that no cracks, impurities, pores, corrosion spots and other defects. After passing the test, the use of Germany Morse that automatic cutting machine for automatic cutting of aluminum rods, sawing precision and efficiency, the weight of each product can be strictly controlled at ± 0.1kg. After cutting each product must be measured by the weight unit weight detection, all products are not detected.

 

Heating process

 

"Best forging temperature"

 

Aluminum rods rely on the technology of Japan's three companies and Dongda sensor heating furnace to obtain the best forging temperature

 

Forging process

 

"Best forging temperature"

 

Followed by three high tonnage hydraulic press to complete the initial forging, forming forging, expansion and other processes, up to 10,000 tons of pressure extrusion, the product is more compact organizational structure, thereby enhancing product performance.

 

Strong cold spinning

 

"Better than the same industry level"

 

The world's first brand Germany LEIFEID spinning machine automatically complete the cold spinning process to ensure that the product size, accuracy, appearance quality is superior to the same industry level.

 

Enhanced T6 heat treatment

 

"High temperature solid solution, quenching, low temperature aging"

 

Through the three-dimensional design and manufacture of Japan's T6 heat treatment furnace on the spinning blank continuous high temperature solid solution, quenching, low temperature aging, integrated heat treatment system, the product within the aluminum alloy system more stable, greatly enhance the hub Of the mechanical strength and hardness.

 

Machining production line

 

"High temperature solid solution, quenching, low temperature aging"

 

Taiwan Far East, the latest wheel-specific CNC lathes and five-axis machining center, you can achieve full-size products, one-time shape processing, remove the traditional blade processing to ensure that the product 100% of the dynamic balance and reduce the repeatability of the product error caused by positioning Increase. Fully automated production line design, product processing efficiency, dimensional accuracy control, are standing on the top of the industry.

 

Surface treatment

 

"Automatic fine polishing"

 

From the Spanish Opter's automated polishing system to achieve automatic fine polishing, the product safer, more stable, more environmentally friendly.

 

Meika excellence from the hundreds of craftsmanship after the combination of precision, from more than 200 staff members of the convergence, from thousands of technical experiments, from the pursuit of excellence never to explore the spirit of Is the spirit of this craftsman to make the meika industry leader in the cast, in the cast a hundred years on the road ahead of the brand.

 

We are confident that the majority of customers look forward to the cooperation and cooperation with the meika counterparts, driving the future!

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